Monday, 5 May 2014

Build a simple Transistor Curve Tracer using an Arduino and Processing

You always get to that point, when teaching something easy, that you start to cross over into the realm of the slightly more complicated. That was what happened when I started showing how to use a transistor to buffer an Arduino output to switch a 12V load. So we started going into current amplifiers, Vbe and Vce, Saturation and configurations.


The next day, on my way to a meeting I was struck with the idea that an Arduino could make it really easy to show how a transistor works – and it would be more understandable because the students would build it themselves.

The theory


A transistor is a current controlled device. It will control the current through the collector to be a multiple of the base current as long as that current is available.The last part is important. If you have a supply that can only provide 10 mA, there is no way that the transistor can manufacture more. It can only allow the current available to pass or restrict it.


Ic = max (β x Ib ,,available)
where Ic is the collector current, β is the gain and Ib is the current into the base.

In common emitter mode, the load and the supply voltage determine the maximum available current. So, for example, a 100 ohm load to a 5V supply cannot possibly supply more than 10 mA to ground by virtue of ohms law.

The Implementation


The idea was to start off with something incredibly simple that the students could understand – so I settled on manual control of the input voltage using a potentiometer.
The transistor and the two resistors form part of the test circuit.

Test Circuit Diagram


Thus the Arduino is able to measure the source voltage, the base voltage and the collector voltage as you change the potentiometer position.

Thus Ib can be determined by ( Vs – Vb ) / Rb
and Ic can be determined by (5V - Vc) / Rc
This was easily wired up on a breadboard as follows


The Arduino code


Since we want to graph the output, we will send it to a host computer via the USB Serial link. This reduces the requirements of the Arduino code to reading the analog inputs, converting them to voltages and transmitting them.

Since the Arduino has 12 bit analog inputs (0-1023) where 0 represents 0V and 1023 represents 5V we need to scale the analog readings.

V = analogRead( port ) * 5 / 1023

We then combine the three readings into a single text line and transmit them in text mode to the computer. Using plain text makes it far easier to debug the program on both sides. As a result, the Arduino code is really simple.

                                       
void setup() {                         
  Serial.begin(9600);                  
}                                      
                                       
void loop() {                          
  float bvc  = analogRead(A0);         
  float bvb = analogRead(A2);          
  float bvs = analogRead(A3);          
  // convert to volts                  
  float vc = 5.0*bvc/1024.0;           
  float vb = 5.0*bvb/1024.0;           
  float vs = 5.0*bvs/1024.0;           
  // transfer in one single line       
  Serial.print(vc);                    
  Serial.print(",");                   
  Serial.print(vb);                    
  Serial.print(",");                   
  Serial.println(vs);                  
  delay(500);                          
}                                      
                                       


And that's it! The program simply reads the voltages and sends them to your computer which has the job of interpreting and displaying the data!

We use the computer to receive and display the data so we write a small program in processing that will read the data from the serial port and store it into a list structure. A serial event is generated every time a new line of text arrives. The data is extracted and put into an object which is stored in an ArrayList. The ArrayList is sorted based on Ib as each item is added because data can come in out of order as you twiddle the potentiometer knob. If you turn too fast you will start with a very rough graph. You can refine it by turning it backwards and forwards – or turning it slowly.

The program then draws a graph background and plots the required graph as selected by the user.

The program then draws a graph background and plots the required graph as selected by the user.

Options available:

  • Ib / Ic - press C
  • Ib / Vc - press V
  • Vs / Vc - press B

Additionally P clears the graph and Q will close the connection to the Arduino

Since the Processing code is somewhat more involved, you can download it from GitHub from the link at the end of this article. The raw data gives us the following curve:


Collector Voltage vs Input Voltage

This is a plot of the raw data from the Arduino - but is really only useful for understanding exactly this configuration (with these exact resistors). However it does show you that you have an inverting amplifier.

 Calculating using the values of the two resistors allows us to determine the current and get Ib / Vc and Ib / Ic plots

Variation of Vc with Ib


Variation of Ic with Ib


Results


The Ib/Ic curve shows the tail off of the gain when the transistor reaches saturation. The saturation occurs not because of the transistor but because the resistor cannot allow a current of more 5v/Rc to pass given the 5V supply.


As you play with the potentiometer, you will notice that more points make the curve smoother. Depending on the consistency of your connections you may experience a few glitches but you get enough data to see the pattern.

One reason you may get some glitches is that you may be moving the potentiometer too fast, thereby causing some inconsistency in the potentiometer value between the three readings.

Improvements


The circuit seems to work pretty well – and the curves are OK except that they are a bit jagged.
On refelection, we are assuming that all three readings are under simultaneous conditions when in fact, moving the potentiometer means that the readings are not at the same point. Just as important, we cannot cover a smooth range of input voltages (Vs) because we are manually turning a knob on the potentiometer.

The obvious first improvement would be to replace the potentiometer with something similar but controllable by the Arduino. Two contenders would be either a Digital to Analog convertor or a Digital Potentiometer. In this design I settled for a Digital Potentiometer for the scientifically precise reason that Element14 had some in stock so they arrived before the DAC chips. Hence I settled on the MCP4131 Single Channel 7 bit Digital Potentiometer.

The MCP4131 is an SPI device with a small difference. I will be covering the nuts and bolts of SPI in another post. This device shares SDI and SDO so you need to add a small change from the usual circuit - which is a single resistor as shown by this note in the data sheet.


The calculations required by Note 2 are that
  1. When the first edge is asserted, the resistor must be low enough to allow the CPU to drive the device's pins both high and low
  2. When the second edge is asserted, the resistor must be high enough to allow the device to override the CPU's outputs.

The calculations require reading both the CPU and device's data sheets but show that in practice there are quite a wide range of values possible. I selected a 4.7K resistance out of sheer instinct. 

This is really simple to implement as shown below.





And the wiring is just as easy


Revised wiring using MCP4131 digital Potentiometer

To use the MCP4131 you can download and install the MCP4131 library. I thought I was going to have to write it - but it is quite a simple library.

https://github.com/johnnyonthespot/MapleLibraries/tree/master/MCP4131

One important thing to note is that although it is a seven bit device, the vales range from 0 to 128, not 127 as you would normally imagine.

 Use of the MCP4131




#include <SPI.h>
#include <MCP4131.h>

//setup an instance of MCP4131
MCP4131 MCP4131(10); // with a CS pin of 10

In the setup code

MCP4131.setTap(MCP4131_MIN); //Sets the pot to 0.
if (MCP4131.initTCON()) //init the pot, connect wiper0, and turn ON pot
{
    Serial.println("Init Error!");
}


And in the loop (with a variable “tapValue” which is suitably declared and controlled somewhere)

if (MCP4131.setTap(tapValue))
{
   Serial.println("setTap Error!");
}


And that's it. 

Since I had to write changes to the Arduino code to use the MCP4131, I also modified it to do a single sweep of the Potentiometer (with tapValue from 0 to 128) and then stop until it received a “G” on the serial port.

Then I modified the Processing code to send the G when the user requested for a new graph to be drawn.

The result was far smoother graphs.



That's is about it. There is a ton of future work to be done - starting with different transistor configurations.


See the GitHub repositories below for code:







5 comments:

  1. Tried this ... works perfectly.. thank you very much ...

    ReplyDelete
  2. Thanks for sharing.... Very simple Arduino setup, only a potentiometer and a resistor! I've solved some minor problems encountered using Windows and Processing 3.0:

    1) as already stated change the com port string into:
    myPort = new Serial(this,"COMn",9600);
    where COMn maybe for example COM7 or COM11: refer to your Arduino IDE environment to see on which COM port Arduino is attached to.

    2) In processing 3.0 I cannot load/find the "Baskerville..." font and so I generated a new font from "Tools" menu and then create New Font (I've used Dialog.plain-18.vlw) and copied this into CurveTracer program directory;

    3) Modify the "if" condition as
    OLD VERSION: if (stArr.length != 4) {
    NOW IS: if (stArr.length != 3) {

    4) in "void draw()" routine I added a "delay(200);" instruction after all the "if (key == ...)" instructions.
    Change also all that Capital letters with lowercase ones (e.g. "C" ==>"c", "B"==>"b" and so on);

    According these few MODS now everithing works properly!!!
    Bye!
    Marco

    ReplyDelete
  3. One more thing.... in the Fritzing picture of this simpple project mind that a NPN transistor may have different EBC pin positions.
    For example common transistor BC547B in his TO-226AA case has pins "inverted" compared to that of the picture...

    ReplyDelete
  4. Formula Ic = max (β x Ib ,,available) should say min, not max

    ReplyDelete
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